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Production

Everything under control - Every detail counts

Framo Morat enjoys a high degree of vertical integration.
Proces­ses such as turning, gear cutting, external cylindrical grinding, profile grinding, generation grinding, hobbing and shaping are undertaken in-house where we have full control of all the para­meters crucial to quality. Our extensive fleet of machines,
including state-of-the-art measuring and testing equipment,
is housed in an area of 18,000 square meters and allows us to check the quality of all our components. We are also one of the few manufacturers in our sector to have its own hardening furnace. Case hardening or carbonitriding allows us to specifically influence the material characteristics of our components, especially their surface hardness and robustness.

But it's not just machines that deliver optimum product quality, but also the people who work with them. We employ more than 300 members of staff, 70 percent of whom have trained as specialists and 10 percent of whom are currently undergoing further or advanced training. All Framo Morat staff have the opportunity to continually improve their skills and knowledge – for their own benefit and that of our customers.

 

Turning Milling Gear cutting Shaping Broaching Hardening Grinding Assembling

The gradual process of attaining the perfect product

With our high degree of vertical integration, we are able to perform all key production stages in-house.
This is your assurance of optimum product quality.

     

Turning of the raw material:

The turning is only the first step in the chain of process that we handle completely in-house.
Our state-of-the-art machinery allows us to respond quickly and flexibel to ^demands ofour customers.

 
Shaping internal and external teeth:

Teeth with a bevel of up to 45° can be produced on our shaping machines. We machine workpieces with a diameter of up to 300 mm and a tooth width of up to 100 mm (module 6).

 
Hardening, case hardening, carbonitriding, carburizing:

Only a few gear technology manufacturers have hardening furnaces and Framo Morat is one of them. Workpieces or batches measuring up to 1000 x 600 x 600 mm and weighing 600 kg can be finished in our multi-purpose batch furnaces.

 
Generation grinding external teeth on shafts and gears:

Our grinding machines allow us to grind external teeth on shafts and gears up to a workpiece diameter of 145 mm and a tooth width of up to 400 mm (module 3).